This packable crochet sun hat pattern might be the most stylish, functional project to hit your hook this summer. Scroll down for the complete free pattern or purchase the ad-free, printable PDF here.
This free women’s crochet sun hat pattern is part of a collaboration with Lion Brand Yarns. This post contains affiliate links.
Whether you’re globe trotting or walking your dog, you’ll feel like a goddess of DIY wearing your handmade fedora-style crochet sun hat. There is something so cool about making something with your own two hands that solves a real problem in your life. So today we’re tackling summer SPF and bad hair days!
Read on for all the pattern inspiration, yarn details and easy trick for stiffening your hat brim or scroll down for the free crochet sun hat pattern. You can find the Cleo Fedora Mini with sizes baby-tween here! And watch a step-by-step video tutorial here!
Related Video: How to Stiffen the Brim of Any Crochet Hat
See The “Packability” for Yourself!
I put together this quick video to show you truly how flexibly, comfortable and sturdy the Cleo Fedora is, even with the wire rope added to the brim. Watch and you’ll be convinced too!
Related: 30+ Free Crochet Top Patterns for Warm Weather
Once Again, Single Crochet Is the Hero
I think single crochet sometimes gets a bad rap as being boring. You can’t deny though that when it comes to making items you want to be a little stiff and moldable like baskets or this crochet sun hat, single crochet comes through like no other.
Using entirely single crochet stitches for this sunhat also means that the pattern is very smooth and easy to work on the go. The top of the hat requires a bit of counting, but after that you’re pretty much just cruising along working an extra single crochet every time you hit a marker.
Legit Shade for Blazing Sun
I’m one of those pigment-challenged people that needs my eyes shaded if I’m even sitting near a window. Ha. So sunglasses and sun hats are pretty much a must six months out of the year here in Colorado. I’ve worn this hat out several times since finishing it and it is truly the most comfortable sun hat I own. My kids are loving theirs so much too.
For this crochet sun hat pattern, I knew I wanted to design a hat that could feel stylish, comfortable AND very functional. I’m happy to report the Cleo Fedora is all three. And in a big way.
Thanks the the single crochet stitches and reverse single crochet border on the brim, the hat brim is quite moldable from the get go. Knowing that many of my favorite store bought sun hats (like this one or this one) have a fairly stiff brim though, I wanted to figure out a way to ensure this crochet fedora wouldn’t be flopping in my face while my kids were belly flopping in the pool.
Related: The Cleo Fedora Mini in sizes baby – tween
One pre-quarantine trip to Home Depot later and I had found what turned out to be the perfect brim-stiffening supply–galvanized wire rope.
Please don’t get intimidated if you’ve never heard of it before. It’s readily available to buy by the foot at any hardware store and it’s CHEAP. Like 26 cents a foot cheap! If you can’t get to a store or know you want to make several hats, you can also buy it online. (Links: Home Depot, Amazon, Lowes) You’ll want about 6 feet of the galvanized wire rope that is 1/16″ wide.
You can find step by step instructions for adding this optional wire to your crochet sun hat in the free pattern below. Or check out this video tutorial I put together that walks you through the process of stiffening the brim of any crochet hat. This step is very easy and really levels up your crochet sun hat!
Related: 27+ Free Crochet Beanie Patterns
Learn By Video
If you’d like me to walk you through the pattern step-by-step, watch the video tutorial that covers exactly how to crochet the Cleo Fedora. Alternatively, the detailed photo tutorial below has got you if you just need a quick overview.
And if you’d like to take a peek at the Cleo in all it’s moldable, packable, stiff-brimmed glory, check out this brief pattern overview video above.
A Raffia Crochet Sun Hat Without the Raffia
The story of this fedora-style crochet sun hat would be incomplete without mentioning the yarn. This yarn–I LOVE IT!
It’s called Lion Brand Rewind yarn and it’s what Kimberly used in her Miller Market Tote Bag pattern. Rewind tape yarn is a completely unique combination of softness, moldablity and durability and I can’t think of a better yarn for a crochet sun hat.
Using this yarn allows your crochet sun hat to be stuffed in your beach bag or suitcase and pop back as good as new when you’re ready to wear it. Even my favorite raffia or straw sun hats require a little more delicate handling than that. You can see the flexibility in action in the video below.
Rewind comes in some fantastic stone-washed colors (see them all here!) and I highly recommend sourcing this yarn to make your Cleo Fedora. (Links: LionBrand.com, Amazon or Herrschners.com.)
If you can’t get your hands on Rewind though, a cotton yarn can be a good substitute as long as you can achieve the pattern gauge listed. A lot of crocheters have had luck with Lion Brand Re-Up yarn as an alternative to Rewind.
I love to see your finished projects! Use #MakeAndDoCrew and #CleoFedora and tag me Instagram (@MakeAndDoCrew) to show off your stitches and have a chance to be featured.
Related: 30+ Beautiful Free Crochet Dress Patterns
click to pin this pattern for later ⇨
Cleo Fedora
Free Crochet Sun Hat Pattern
Explanation:
Move over beanies, the Cleo Fedora is about to be the most functional, stylish crochet project your head has ever seen. Whether you’re globe trotting or walking your dog, you’ll feel like a goddess of DIY wearing your completely handmade fedora.
Rewind Yarn ensures this packable sun hat is moldable, comfy and surprisingly lightweight. Skills required include single crochet and working in the round.
Supplies:
Purchase a kit with yarn + pattern here.
• A: Lion Brand Rewind (Weight: 5/Bulky – 219 yds, 3.5 oz)
– Olive You (523-174) – 2 skeins [approx 165 g]
• Tapestry needle
• Size I (5.5 mm) crochet hook or size needed to obtain gauge
• Stitch markers or safety pins
Optional Additional Supplies:
• 6’ galvanized wire rope, 1/16th” thick (sold by the foot inexpensively at hardware stores. Links: Home Depot, Amazon, Lowes)
• Wire cutters
• 3/16” grommet kit
• 40” leather lace
• Wooden bead that both ends of leather lace can fit through snugly
• Small piece of scrap leather for tag
Sizes:
Women’s Small – fits 21-22” heads
Women’s Large – fits 22.5-23.5” heads (also appropriate for most men’s heads)
Get the free children’s version here with sizes baby – tween
Gauge:
9 sc x 9 rounds = 2”
Wanna save this pattern?
We'll email you this so you can come back to it later!
Gauge is difficult to swatch since pattern works in the round, so instructions are given for measuring gauge a few inches into the pattern.
Abbreviations and Glossary (US Terms):
ch – chain
PM – place marker
rep – repeat
RS – right side
rsc – reverse single crochet
sc – single crochet
slst – slip stitch
st(s) – stitch(es)
WS – wrong side
Want some company while you crochet?
Get support (and camaraderie!) in the Make & Do Crochet Crew Facebook Group here.
Permissions + Copyright:
Please do not publish or share this pattern as your own. You may make items to sell with this pattern. In exchange, please link back this post. Do NOT use my photos as your own sales photos.
Overall Pattern Notes:
• Pattern is worked in the round with the RS facing throughout. Rounds are spirals and therefore are not joined at the end of each.
• Stitches are intended to be worked tightly. If in doubt, use a smaller hook to achieve tighter tension. Circle is measured several rounds in to ensure gauge.
• Place marker in first stitch of round and move as each round is worked. This is critical in keeping track of the beginning/end of each round.
• Similarly, markers are used beginning in Round 6 to keep track of where increases are placed. Move markers up as each round is worked. Use a different color marker for the first st of round and the increases to differentiate.
• Follow along with the step-by-step video tutorial here.
HAT TOP
Preferred Foundation Round: Create a magic loop, ch 1 and work 6 sc within. (6)
Alternative Foundation Round: Ch 4, sl st to join into a loop. Ch 1, work 6 sc within loop. (6)
Continuing in spiral:
Round 2: 2 sc in first st (PM in first sc made), 2 sc in each st. (12)
Move marker to first st of each round from here forward.
Round 3: [2 sc in next st, sc in next st] 6 times. (18)
Round 4: [2 sc in next st, sc in next 2 sts] 6 times. (24)
Round 5: [2 sc in next st, sc in next 3 sts] 6 times. (30)
Round 6: [2 sc in next st (PM in first sc made), sc in next 4 sts] 6 times. (36) Piece should now have 6 marked stitches. These indicate the stitches to increase in moving forward.
Round 7: [2 sc in marked st, sc in each st to next marker] 6 times. (42)
! Gauge Check !
Take the time to measure your circle now so that your hat fits later! Your circle should be just over 3” across. If it’s much larger than 3”, remake either with a smaller hook or working your stitches more tightly. If it’s smaller than 3”, remake either with a larger hook or working your stitches more loosely.
SMALL: Rep Round 7 seven more times. Piece should increase by 6 sts per round. Round 14 should contain 84 sts. Circle should measure 6.2” across.
LARGE: Rep Round 7 eight more times. Piece should increase by 6 sts per round. Round 15 should contain 90 sts. Circle should measure 6.7” across.
✨Unlock this free subscriber-exclusive pattern ✨
Follow these steps to view the full free pattern below
If adding optional brim support, follow Round 18. If not adding brim support rep Round 2 once more and move on to Finishing Round.
Watch a video tutorial on this step here.
Round 18: Hold galvanized wire rope along Round 17. Crochet over it as you sc in each st. Pause when 3” of round remains unworked. Rub brim flat and try on hat to make sure density of stitches around rope is to your liking. (Spreading out stitches more around rope will result in a more wavy look.) Using wire cutters, snip rope so it overlaps itself by 2”. Complete round by sc in each st, working over both ends of rope as you go. Move on to finishing round.
Finishing Round: (This round is worked with RS facing still, but in opposite direction as all other rounds. View video tutorial linked above for extra help.) Ch 1, rsc in each st; sl st to first st of round to join.
Fasten off and weave in ends.
Final Touches
Option 1: Braided Accent
Cut six 45” strands of yarn. Tie in a knot, leaving a small tassel. Braid yarn until piece measures about 28”. Tie another knot and trim to create a second tassel. Tie braid in a square knot around bucket of hat. Secure in place with a tapestry needle and a few stitches if desired.
Option 2: Leather Chin Strap and Grommets
To add a fun professional detail, attach two metal grommets in approximately Round 21 of Hat Bucket. Space them equidistant across hat. This kit from Amazon includes 3/16” grommets and the tools to attach them.
Thread leather lace through grommets. Add a wooden bead onto laces and knot at the bottom.
A Little More Optional Bling
To further dress up your hat, attach a small scrap leather tag to edge of hat brim. Placing it where final round was joined can be a nice way to disguise any inconsistencies.
Styling Suggestion
To create the classic fedora shaping, simply lift the hat off your head a bit and use both hands to mold the top front into a V-shape. This magical yarn holds its shape incredibly well!
Hit the trail, beach or playground knowing that your style and SPF are both on point!
I love to see your finished projects! Use #MakeAndDoCrew and #CleoFedora and tag me Instagram (@MakeAndDoCrew) to show off your stitches and have a chance to be featured.
More Free Crochet Patterns You’ll Love
We’ve got lots more free crochet patterns and video tutorials where this came from. Check out our blanket patterns, patterns to make for babies, easy sweaters, Tunisian crochet patterns or corner-to-corner crochet patterns.
And you can always find all our free crochet patterns here!
LauraB says
I kind of accidentally saw thus picture somewhere…and “ran” right to it!!! This hat us EXCRUCIATINGLY awesome and all I could see was my little sister under the brim. She also mostly grew up in Colorado (in the 70s). I was a teenager during those 10 years. But we both wore leather quasi-western hats! Ok… my question…what color is the one you are wearing in the photos??
Jess @ Make and Do Crew says
Yay! I love that.
It’s called “Olive You.”
Mariana says
I love my hat! I got the kit and couldn´t stop until I finished it. Wore it that same weekend. Thank you for sharing!
Jeanette H Hamrick says
I love hats especially the Cleo Fedora! I am thinking about crocheting the fedora but I am a little confused by your instructions. After seeing your video about stiffening the brim it looks like you are crocheting with 2 strands together. I have read the instructions a couple times and can’t tell if the entire hat is crocheted using 2 strands together or if it is just on the brim. Can you clarify this for me please.
Jess @ Make and Do Crew says
Nope, the whole pattern is worked with one strand. 🙂
Sarai says
Jess, I’ve made two of these hats. One for my mom and one for me. They are quickly becoming a favorite in our hot Oklahoma summertime.
Kelly Gardner says
Hi! I finished this hat today, but the brim on mine seems much wider than yours. Could you tell me the finished measurements of yours? Thanks!
Hazel says
Hi, I can’t wait to start the fedora. I have one question, though, what modification do you suggest to make to the bucket to make it more rounded, as a beach hat, and less of a western style fedora
Jess @ Make and Do Crew says
I think you’ll find that it defaults to rounded and that to make it the fedora shape, you just need to shape it with your hands. So I think you’ll like it as written and just style it a bit differently than I did in the photos. 🙂
Jess
Teri says
I ordered Rewind yarn to make this hat directly from Lionbrand and it is not available until October 2020. It is not available either from my local craft stores. Is there any other yarn this hat can be make from?
Teri says
I so love this hat! I so badly want to make it. I ordered Lion Brand Rewind directly from Lion Brand and after waiting 4 weeks and them billing my credit card, I contacted them to see where my yarn was. They in turn told me it was on back order until October 2020! Needless to say I cancelled the order. Can you suggest any other yarn for this pattern?
Jess @ Make and Do Crew says
Oh boo! I’m so sorry to hear that. Other crocheters have had good luck with Lion Brand Re-Up. Just check your gauge to make sure the hat will fit when it’s finished.
Jess
Laura says
I started the fedora tonight, but I am confused about round 7. It says “Round 7: [2 sc in marked st, sc in each st to next marker] 6 times. (42)” I have marked the first stitch in each row, but I don’t see how that helps me to know where to put the 2 sc stitches. Unless I did something really wrong, they are fairly close together. It looks to me as if I would start the row as 2sc, 1 sc, 2 sc, 1 sc, etc, having all of the 2sc stiches in the first part of the round. Is this right? Wouldn’t that make this round bow out some? I’m sorry if this is a stupid question, but I don’t crochet much in the round, so it feels strange to me. Any direction you can give me would be most appreciated.
Sue says
Is there any chance you will be writing the fedora hat pattern for children?
Olga says
Absolutely love the look of this hat. I ordered from LB the yarn in two colors. However I have to ask are you a tight crocheter? Becuase the first time around the hat was HUGE!! so i dropped down to H hook and still huge. so i went to a G and my rounds afer row 7 was 6.25 i thought close enough, after row ten of the bucket i plopped on my head and i could tell it was still going to be a bit loose so i dropped my hook to F! to continue with out frogging it again. I think i will jump back to a G hook once i srart on the brim. Im gonna make it work, i just love this hat.
Jess @ Make and Do Crew says
Yes, the stitches are intended to be worked intentionally tight. 🙂 Changing your hook size to make that easier for you is totally fine!
CM says
Hi,
I was wondering about the galvanized wire rope. I know that galvanized steel wire is not intended for human contact. The inexpensive galvanized wire is tempting to use for jewelry making but it isn’t advised since it is potentially toxic. I would love to make this hat.
Jess @ Make and Do Crew says
Thanks for that tip. I didn’t know that. I don’t see how much human contact would occur with this rope outside from cutting it and holding it in place while crocheting. Once it’s in the hat, it shouldn’t really be accessible to touch your skin much.
I appreciate you pointing this concern out. 🙂
Jess